Facilities

Our design and production facilities

From the opening HTRI calculation to the last hydrostatic test, all work is done in-house at our Coimbatore offices and workshops.

Get a Quote Certifications

Facilities

Design office

Ten software packages, a pair of licence keys for each of HTRI and PV Elite, and engineers with decades of hands-on experience.

HTRI · Thermal design
PV Elite · Mechanical design
Exchanger Optimizer · Design & costing
Ansys · Engineering simulation
AutoCAD · Drafting
SolidWorks · 3D modelling
STAAD.Pro · Structural analysis & design
Advance Steel · Structural design
Tekla · Steel structures
Microsoft Project · Scheduling

12 yrs

Using HTRI, with 2 licence keys

15 yrs

Using PV Elite, with 2 licence keys

25 yrs

Experience of our senior engineers

Engineers on the process design team

400 mm

Thickest tubesheet designed

5 m

Largest shell diameter designed

Facilities

Production capabilities

Thickness range

Tubesheet	Up to 400 mm
Shell plate	Up to 80 mm
Plate drilling / cutting	Up to 300 mm
Shell rolling	Up to 85 mm

Size and dimensions

Rolled shell diameter	Up to 6 m
Tubesheet diameter	Up to 3 m
Press brake bending length	4,300 mm
Fin tube length	Up to 16 m

Pressure and codes

Proven hydro test	Up to 425 bar
Design codes	ASME Sec. VIII Div. 1 & 2
Stamps	ASME U, U2, R
Boiler code	Registered under IBR
EIL	Built to EIL standards

Construction materials

Carbon steelLTCS & LASSS 316LSS DuplexTitaniumMonel 400Incoloy 825Inconel 625Further alloys to order

Facilities

Workshop facilities

CNC Drilling and Milling Machine for Plates in the United Cooling Systems workshop, Coimbatore, India — **CNC Drilling and Milling Machine for Plates**Holes up to 100 mm dia. · plates 400 mm thick · tubesheets to 3 m dia.

CNC Plasma and Oxy-Fuel Cutting Machine in the United Cooling Systems workshop, Coimbatore, India — **CNC Plasma and Oxy-Fuel Cutting Machine**Oxy-fuel cuts up to 300 mm · plasma cuts up to 40 mm

VMC Drilling Centre in the United Cooling Systems workshop, Coimbatore, India — **VMC Drilling Centre**300 mm thickness · 1.9 m capacity

Fully Automatic CNC Plate Rolling Machine in the United Cooling Systems workshop, Coimbatore, India — **Fully Automatic CNC Plate Rolling Machine**Plates 85 mm thick · 3 m wide · shells to 6 m diameter

Extruded Fin Tube Machines (3 nos.) in the United Cooling Systems workshop, Coimbatore, India — **Extruded Fin Tube Machines (3 nos.)**Finned tube lengths to 16 m

Embedded Fin Tube Machine in the United Cooling Systems workshop, Coimbatore, India — **Embedded Fin Tube Machine**G, L, LL and KL type fins, lengths to 16 m

12 kW Laser Cutting Machine in the United Cooling Systems workshop, Coimbatore, India — **12 kW Laser Cutting Machine**2.5 × 6.3 m bed · SS to 25 mm · MS/CS to 40 mm · aluminium to 12 mm

500 t Hydraulic Press Brake in the United Cooling Systems workshop, Coimbatore, India — **500 t Hydraulic Press Brake**Up to 12 mm thick · 4,300 mm bending length

Facilities

Capacity

Total fabrication area: 60,000 sq ft

Unit I of United Cooling Systems, SIDCO Industrial Estate, Coimbatore, India

Unit I @ SIDCO

Shed 1: 12,000 sq ft covered fabrication shop with 2 bays
Offices: 1,500 sq ft

Fabrication shop of United Cooling Systems Unit II in Seerapalayam, Coimbatore

Unit II @ Seerapalayam

Shed 1: 10,000 sq ft machine shop
Shed 2: 24,500 sq ft covered fabrication shop in 3 bays, plus a segregated 15,000 sq ft area reserved for stainless steel and other special materials
Shed 3: 1,500 sq ft fabrication shop; 26,000 sq ft open yard used for fabrication work and storage
Blasting and painting zone: 6,000 sq ft · Offices: 6,000 sq ft

Location and logistics

Getting here

20 km	Roughly 45 minutes by road from Coimbatore airport
160 km	Roughly 3 hours by road from Cochin airport
8 km	Roughly half an hour from Coimbatore railway station

Closest seaports

Cochin	195 km
Tuticorin	351 km
Chennai	510 km
Nhava Sheva (JNPT), Mumbai	~1,350 km

Have a shutdown date or project deadline?

Give us the date your equipment must be on site. We will plan design, fabrication, inspection and shipping backwards from it and tell you honestly if it is achievable.

Start your enquiry +91 422 2670982