FRP Counterflow Cooling Towers
Induced draft FRP counterflow cooling towers in square and rectangular modules, factory-built for fast installation and high thermal efficiency in a compact footprint.
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Cooling Towers
RCC / Concrete Cooling Towers
RCC cooling towers combine a reinforced concrete structure with modern fill, drift eliminators and mechanical equipment to deliver a tower built for decades of continuous duty. They are the preferred choice where plant life is long, loads are heavy and fire resistance matters. We provide the thermal and mechanical design, supply the internals and mechanical equipment, and work with your civil contractor on the concrete structure.
Why buyers pick it
Robust concrete shell
Reinforced concrete columns, beams, walls and fan deck offer high strength, fire resistance and a very long service life.
Thermal design in-house
Fill, air flow, distribution and fan selection engineered by our in-house design team for your duty and climate.
Multi-cell flexibility
In-line or back-to-back cells with individual fans for staged operation and maintenance without full shutdown.
Civil interface support
We provide loads, layouts and embedment details so your civil contractor can build the structure to suit the internals.
Types and configurations
Counterflow RCC tower
Film fill and spray distribution for compact, high-efficiency multi-cell layouts.
Crossflow RCC tower
Gravity distribution basins and side air inlets for large flows.
Internals and mechanical package
Fill, eliminators, distribution and fan equipment supplied for an RCC shell built by others.
Specifications
| Structure | Reinforced cement concrete, multi-cell |
|---|---|
| Capacity | Designed to your duty; large flows on request |
| Fill type | PVC film fill; splash fill for poor water quality |
| Fan | Large-diameter axial fans with gearbox and drive shaft |
| Scope | Thermal design, internals and mechanicals; civil works on request |
| Service life | Typically designed for long-life, continuous duty |
Materials of construction
RCC (reinforced cement concrete) structurePVC film fillPVC cellular drift eliminatorsFRP fan stacksFRP or PVC distribution pipingSS 304 / SS 316 fastenersHot-dip galvanised steel hardware
Common applications
- Thermal power plants
- Integrated steel plants
- Oil refineries
- Cement plants
- Fertiliser and petrochemical complexes
- Large industrial estates and district cooling
Frequently asked questions
When is an RCC tower the right choice?
RCC towers make sense for large, continuous loads where the plant will run for decades and owners want minimum structural maintenance and good fire resistance. For quicker installation or smaller loads, FRP towers are usually more economical.
Can you upgrade internals in an existing RCC tower?
Yes. We retrofit modern film fill, drift eliminators, nozzles and fan equipment into existing RCC shells to restore or improve thermal performance.
What information do you need to quote a cooling tower?
Circulating water flow, hot and cold water temperatures, design wet-bulb temperature at site, available plot area, water quality and power supply details. If some data is missing, our design team can help you establish it from your process and local climate data.
Do you export cooling towers outside India?
Yes. We supply cooling towers, spares and service to clients across the Middle East, Africa, Asia, Europe and the Americas. Towers are designed for the site climate, broken down into container-friendly modules where possible, export-packed and shipped to any port worldwide with erection drawings and documentation.
Can our own inspector or a third-party agency inspect the tower?
Yes. Third-party and client inspection is welcome at our factories in Coimbatore, including material checks, dimensional inspection, fan balancing records and pre-dispatch inspection, as agreed in the inspection and test plan.
Do you provide erection and commissioning at site?
We provide erection drawings and manuals with every supply, and our engineers can supervise erection and commissioning in India and overseas on request, or support your local contractor remotely.
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Round (Bottle-Shaped) FRP Cooling Towers
Compact round bottle-shaped FRP cooling towers for smaller loads, with a rotating sprinkler, light weight and quick installation.
See specificationsHave a shutdown date or project deadline?
Give us the date your equipment must be on site. We will plan design, fabrication, inspection and shipping backwards from it and tell you honestly if it is achievable.