FRP Counterflow Cooling Towers
Induced draft FRP counterflow cooling towers in square and rectangular modules, factory-built for fast installation and high thermal efficiency in a compact footprint.
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Cooling Towers
FRP Crossflow Cooling Towers
In a crossflow tower the air travels horizontally through the fill while water falls vertically from open hot-water basins. The result is a tower with low pumping head, very even water distribution and fill that can be inspected and cleaned without dismantling. We build FRP crossflow towers in single and multi-cell layouts, sized by our in-house design team for your flow, temperature range and site conditions.
Why buyers pick it
Gravity hot-water basins
Open distribution basins with metering nozzles spread water evenly over the fill with no pressurised spray header, lowering pump head and energy use.
Accessible for service
Basins, nozzles and fill faces are visible and reachable during operation, making cleaning and inspection quick for site teams.
Low operating cost
Reduced pumping head and efficient fan selection keep running costs down over the life of the tower.
Corrosion-resistant build
FRP casing and basin covers with galvanised or stainless hardware stand up to humid, coastal and chemical environments.
Types and configurations
Single-flow
Air enters from one side; suits installations against a wall or building edge.
Double-flow
Air enters from both sides of a central fan plenum for higher capacity per cell.
Multi-cell in-line
Several cells sharing a common basin for large process and utility loads.
Specifications
| Configuration | Induced draft crossflow, single or double flow |
|---|---|
| Capacity | Designed to your duty; multi-cell layouts on request |
| Approach | Typically 4 to 7 °C, depending on site wet-bulb and footprint |
| Distribution | Gravity hot-water basins with metering nozzles and covers |
| Fill type | PVC film or splash fill to suit water quality |
| Drive | Gearbox or belt drive axial fan with TEFC motor |
| Climate | Engineered for hot, humid and desert sites |
Materials of construction
FRP (fibre-reinforced plastic) casing and louversFRP basin coversPVC film or splash fillPVC drift eliminatorsHot-dip galvanised steel structureSS 304 / SS 316 fastenersPolypropylene metering nozzles
Common applications
- Refinery and petrochemical utilities
- Fertiliser and chemical plants
- Commercial HVAC and district cooling
- Textile and paper mills
- Sugar and distillery plants
- Captive power plants
Frequently asked questions
Do crossflow towers use more space than counterflow?
Generally yes, for the same duty a crossflow tower has a larger plan area. In return you get lower pumping head and easier maintenance access, which many plants prefer for long-term operation.
Can the hot-water basins be covered?
Yes. FRP basin covers are supplied as standard to limit algae growth from sunlight and keep debris out of the distribution system.
What information do you need to quote a cooling tower?
Circulating water flow, hot and cold water temperatures, design wet-bulb temperature at site, available plot area, water quality and power supply details. If some data is missing, our design team can help you establish it from your process and local climate data.
Do you export cooling towers outside India?
Yes. We supply cooling towers, spares and service to clients across the Middle East, Africa, Asia, Europe and the Americas. Towers are designed for the site climate, broken down into container-friendly modules where possible, export-packed and shipped to any port worldwide with erection drawings and documentation.
Can our own inspector or a third-party agency inspect the tower?
Yes. Third-party and client inspection is welcome at our factories in Coimbatore, including material checks, dimensional inspection, fan balancing records and pre-dispatch inspection, as agreed in the inspection and test plan.
Do you provide erection and commissioning at site?
We provide erection drawings and manuals with every supply, and our engineers can supervise erection and commissioning in India and overseas on request, or support your local contractor remotely.
Related products
Round (Bottle-Shaped) FRP Cooling Towers
Compact round bottle-shaped FRP cooling towers for smaller loads, with a rotating sprinkler, light weight and quick installation.
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Pultruded FRP Field-Erected Cooling Towers
Large multi-cell field-erected cooling towers with pultruded FRP structure, built for refinery, petrochemical and power plant duties with long service life.
See specificationsHave a shutdown date or project deadline?
Give us the date your equipment must be on site. We will plan design, fabrication, inspection and shipping backwards from it and tell you honestly if it is achievable.